Heavy Metal Fabrication for the Mixer of Feed Machinery: Project Case

Project Introduction

Heavy metal fabrication plays a crucial role in the manufacturing industry, enabling the production of robust and durable equipment used in various sectors. One such project involved the custom fabrication of a Two-axis paddle type high-efficiency mixer, which serves as the primary equipment in a feed-processing facility.

Fabrication Process

The fabrication process for the mixer of the feed machinery involved a series of intricate steps, ensuring the precise construction of the equipment. The main materials utilized included carbon steel plates, stainless steel plates, profiles, and precision machined parts. These materials were carefully selected for their strength, durability, and resistance to corrosion, ensuring the longevity and reliability of the final product.

1. Cutting: The first step in the fabrication process was cutting the carbon steel plates, stainless steel plates, and profiles to the desired dimensions. Advanced cutting techniques such as laser cutting or plasma cutting were employed to achieve accuracy and efficiency.
2. Bending: After cutting, the plates and profiles underwent bending to achieve the required shape and structure. This process involved utilizing specialized machinery capable of precision bending to ensure dimensional accuracy.
3. Plate Rolling: Some components of the mixer required plate rolling to achieve the desired curvature. This process involved passing the plates through rollers to shape them accurately, ensuring proper alignment and functionality.
4. Welding: Welding played a critical role in joining the various components of the mixer. Skilled welders employed techniques such as MIG (Metal Inert Gas) or TIG (Tungsten Inert Gas) welding to create strong and reliable connections, ensuring the structural integrity of the equipment.
5. Machining: Precision machining was employed to create the necessary openings, holes, and slots for various components and attachments. This process involved utilizing advanced CNC (Computer Numerical Control) machines to achieve high accuracy and repeatability.

The culmination of the fabrication process resulted in the creation of a Two-axis paddle type high-efficiency mixer of exceptional quality and durability. The final equipment exhibited robustness, excellent performance, and the ability to withstand the demanding conditions of the feed-processing industry. With a net weight of 4.1 tons, it exemplified the strength and sturdiness required for heavy-duty operations.

About Us

At Openex, we specialize in heavy metal fabrication, leveraging our expertise and advanced facilities to meet the diverse needs of industries such as feed processing. With a dedicated team of skilled professionals and state-of-the-art equipment, we are committed to delivering high-quality, custom-made solutions to our clients.

Whether it's a complex mixer for feeding machinery or any other heavy metal fabrication project, we pride ourselves on providing exceptional craftsmanship, precision, and attention to detail. With years of experience, we have established a strong reputation for delivering projects on time and within budget.

To learn more about our capabilities and how we can assist you with your heavy metal fabrication requirements, contact us at sales3@openex.com.cn. Our team of experts is ready to provide personalized solutions tailored to your specific needs.

Choose Openex for your next heavy metal fabrication project and experience the difference of unmatched quality and professionalism.