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Delivering High-Quality ASME Tube Sheets and Baffles: A Project Case Study

In the realm of industrial equipment, tube sheets and baffles play a critical role in the efficient operation of heat exchangers, boilers, and other pressure vessels. These components provide structural support and serve as a vital interface between the tubes and the shell. An American client seeking ASME standard tube sheets and baffles, we rose to the challenge, using our advanced manufacturing techniques and a dedicated team to ensure timely delivery and surpass the client's expectations.

ASME tube sheets

Fabrication Process

The manufacture of ASME tube sheets and baffles is a complex undertaking that requires precision, attention to detail, and adherence to stringent standards. Our fabrication process involved cutting, turning, drilling, milling, inspection, and packaging, all carefully executed to meet the client's specifications.

ASME tube sheets packaging

  1. Cutting: We started by selecting high-quality ASME-compliant materials with a thickness of 300mm. Employing state-of-the-art cutting equipment, we precisely sliced the materials into the desired shapes and sizes, ensuring optimal utilization and minimal wastage.
  2. Turning: To achieve the required dimensions and smooth surfaces, turning operations were performed on the tube sheets and baffles. Our skilled technicians utilized lathes and other turning equipment to remove excess material and create the desired profiles.
  3. Drilling: Accurate hole placement is crucial in tube sheets to accommodate the tubes and facilitate the transfer of fluids. Using advanced drilling techniques, we ensured precise alignment and sizing of the holes, maintaining the required tolerances.
  4. Milling: To further refine the tube sheets and baffles, milling operations were employed. This process involved removing any surface imperfections, achieving smooth edges, and creating intricate features as per the client's specifications.
  5. Inspection: Quality control played a pivotal role in our manufacturing process. At various stages, rigorous inspections were conducted to ensure dimensional accuracy, material conformity, and structural integrity. Our team of inspectors utilized advanced measurement tools and conducted non-destructive tests to guarantee the highest standards were met.
  6. Packaging: Finally, the tube sheets and baffles were carefully packaged to protect them during transportation and handling.

ASME tube sheets for USA

Company Introduction:
As a leading metal fabrication company, we specialize in delivering high-quality components and structures for various industries. Our expertise lies in providing customized solutions that meet the specific requirements of our clients. With a track record of successful projects and a commitment to excellence, we are dedicated to surpassing customer expectations.

If you are in need of ASME tube sheets and baffles or any other metal fabrication solutions, our experienced team is ready to assist you. Contact us today to discuss your project requirements and benefit from our expertise and commitment to quality.

About Openex

Openex is home to a full-service, one-stop-shop, contract manufacturing company producing custom large machined parts and fabrications. Our full large fabrication services including large machining, cutting, welding, rolling, punching, braking, testing, painting, and others.
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