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Case Study: Openex Fabricates Swirl Plate Demisters for Environmental Protection

Environmental protection is a major concern for businesses and governments around the world. One way to improve environmental protection is to reduce the amount of water vapor in the air. Swirl plate demisters are a type of device that can be used to remove water vapor from the air.

Project Introduction and Fabrication Process

This project involved the fabrication of 2000 sets of swirl plate demisters for environmental protection equipment. The demisters were made of stainless steel and were custom-made according to the drawings provided by the customer. The fabrication process involved cutting, plate rolling, welding, and inspection.

Swirl plate Demisters welding

  • The first step was cutting, which involved using a cutting machine to cut the stainless steel plates into the desired shapes and sizes.
  • The next step was plate rolling, which involved rolling the plates to the desired thickness and shape.
  • The third step was welding, which involved the assembly of the steel weldments according to the drawings provided by the customer. This process required skilled welders to ensure that the weldments were strong, durable, and free from defects. The welds were inspected using non-destructive testing techniques to ensure they met the required standards.
  • The final step was inspection, which involved a thorough examination of the finished demisters to ensure that they met the customer's specifications. The inspection process included visual inspection, dimensional inspection, and pressure testing to ensure that the demisters were leak-free and capable of performing their intended function.

  Swirl plate Demisters fabrication

What's Swirl plate demister?

A swirl plate demister is a type of demister that uses a series of plates to create a swirling flow of air. This swirling flow helps to separate water droplets from the air, which helps to improve the quality of the air. Swirl plate demisters are often used in air conditioning and refrigeration systems, as well as in other applications where it is important to remove water from the air.

Swirl plate demister is made up of a series of plates that are arranged in a spiral pattern. The plates are typically made of a material that is resistant to corrosion, such as stainless steel or aluminum. The plates are held in place by a frame, which is typically made of the same material as the plates.

When air flows through a swirl plate demister, it is forced to flow in a swirling motion. This swirling motion helps to separate water droplets from the air. The water droplets are then collected on the surface of the plates, where they can be drained away.

Swirl plate demisters are a very effective way to remove water from the air. They are also very easy to maintain. The plates can be easily removed and cleaned, and the frame can be easily disassembled for inspection.

Benefits of using swirl plate demister

The use of swirl plate demisters has several benefits for environmental protection. First, demisters can help to reduce the amount of water vapor in the air. This can help to improve air quality and reduce the risk of smog and other air pollution problems. Second, demisters can help to improve the efficiency of air conditioning and refrigeration systems. This can help to reduce energy consumption and save money. Third, demisters can help to improve the quality of water. This can help to reduce the risk of waterborne diseases and improve the taste of water.

About Openex

Openex is a professional metal fabrication company that has been in business for over 20 years. We specialize in the fabrication of stainless steel and aluminum parts, components, and assemblies. We have a wide range of capabilities, including cutting, bending, welding, machining, and finishing.

We are proud to be a part of the environmental protection community. We believe that by using our skills and expertise, we can help to make a positive impact on the environment. We are committed to using sustainable practices in our manufacturing process, and we are always looking for new ways to reduce our environmental impact.

If you are looking for a metal fabrication company that can help you with your environmental protection needs, please contact us. We would be happy to discuss your project with you.

About Openex

Openex is home to a full-service, one-stop-shop, contract manufacturing company producing custom large machined parts and fabrications. Our full large fabrication services including large machining, cutting, welding, rolling, punching, braking, testing, painting, and others.
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