Case Study: Fabrication of Custom Metal Weldments for Dump Trailer Power Hoist Kit

Power hoist kits are an essential component of dump trailers, providing the power and control required to lift and dump heavy loads. Custom-made metal weldments play a crucial role in the construction of hydraulic units, and their quality and precision can have a significant impact on the performance of the entire system. Recently, a project involving the fabrication of 500 sets of custom metal parts for hydraulic units of trailers was completed, showcasing the expertise and capabilities of a leading metal fabrication company.

Project Introduction

The project involved the fabrication of 500 sets of custom-made metal weldments, with each set comprising up to 50 different metal parts. The materials used for the weldments included a variety of models, with different grades of sheets, plates, and profiles being used depending on the specific requirements of each part. The fabrication process involved several stages, including cutting, bending, welding, and finishing.

Fabrication Process

• Cutting: The first step in the fabrication process was to cut the metal sheets into the required shapes and sizes. This was done using advanced cutting equipment that ensured precise and accurate cuts, reducing waste and optimizing material usage.
• Bending: The cut sheets were then bent to the required angles and shapes using CNC bending machines, ensuring consistency and accuracy across all parts.
• Welding: Once the parts were cut and bent, they were assembled using various welding techniques, including MIG, TIG, and spot welding. The welding process was carried out by skilled and experienced welders who ensured that each weldment was strong, durable, and free from defects. The weldments were then subjected to rigorous testing to ensure that they met the specified quality standards.
• Finishing: Finally, the weldments were finished using various techniques such as grinding, sandblasting, and painting, ensuring that they were free from burrs, rough edges, and other imperfections. The finished weldments were then packaged and shipped to the customer, ready for installation in the hydraulic units of trailers.

About Openex

Openex, responsible for the project, has been in the business for over 20 years, specializing in the fabrication, machining and assembly of custom metal parts and structures. With state-of-the-art equipment, skilled craftsmen, and a commitment to quality, Openex has earned a reputation as a trusted partner for businesses across a wide range of industries.

If you're looking for a reliable and experienced metal fabrication partner for your next project, look no further than our company. With our expertise, technology, and dedication to quality, we can provide custom-made metal parts that meet your specific requirements and exceed your expectations. Contact us today at yuki.zhou@openex.com.cn to learn more about our capabilities and how we can help you achieve your goals.