No. 99 Yilan Rd., Xiamen , CN.
+86 186 5928 0806

Breakthrough in Stainless Steel Welding: High-Precision Calibration Enhances Efficiency

In a recent achievement, our workshop proudly announces the successful fabrication of a batch of stainless steel weldments that not only ensured production efficiency but also marked a significant breakthrough in shaping precision. This accomplishment garnered high recognition from our esteemed customer, highlighting our commitment to delivering top-notch quality in every project.

long steel weldments

Weldment Composition and Customer Demands

The weldment in question comprises three meticulously bending parts, intricately spliced and welded to form an impressive total length of 24 meters. The customer, discerning in their requirements, placed a premium on the flatness of the final product. This presented a unique challenge as the workpiece, necessitating multiple support rods for welding, experienced considerable deformation post-welding.

extra long weldments

Challenges in Calibration

Addressing the issue of post-welding deformation proved to be a complex task for our production department. Traditional methods involving the use of jacks or hammers for calibration were envisioned but proved inefficient and challenging in terms of ensuring precision. The conventional approach added undue pressure to the production timeline, necessitating a more innovative solution.

Innovative Calibration Solution

After thorough discussions and brainstorming sessions, a decisive step was taken to employ a 2000T bending machine for calibration. Leveraging the team's wealth of experience in calibrating molded parts, a series of meticulous steps were taken to refine the calibration process. This involved repeated parameter modifications, the creation and testing of numerous samples, and rigorous test confirmations.

Remarkable Results

The collaborative efforts of our skilled team, combined with the strategic use of the 2000T bending machine, resulted in the successful completion of a batch of high-precision calibrations. The initial workload estimate of one week was astonishingly shortened to a mere two days, showcasing the remarkable efficiency and accuracy achieved through this innovative approach.

Conclusion

This breakthrough in stainless steel welding and precision calibration exemplifies our commitment to overcoming challenges with innovative solutions. By embracing advanced technologies and drawing on our collective expertise, we not only met but exceeded customer expectations. This success story underscores our workshop's dedication to pushing boundaries and setting new standards in the field of metal fabrication.

As a professional metal fabricator, we invite you to experience the difference that our cutting-edge solutions and unwavering commitment to quality can bring to your projects. Whether you have complex welding needs, intricate calibrations, or unique metal fabrication requirements, our skilled team is ready to collaborate and deliver exceptional results. Contact us today at sales3@openex.com.cn to explore how our expertise can elevate your metal fabrication endeavors to new heights. Your success is our priority, and we look forward to being your trusted partner in precision and excellence .

About Openex

Openex is home to a full-service, one-stop-shop, contract manufacturing company producing custom large machined parts and fabrications. Our full large fabrication services including large machining, cutting, welding, rolling, punching, braking, testing, painting, and others.
Know More
envelopephonemap-marker linkedin facebook pinterest youtube rss twitter instagram facebook-blank rss-blank linkedin-blank pinterest youtube twitter instagram